Standard interior skid spray line
Standard interior skid spray line
Skid spray line basic info
Skid spray line Process Flow
Key equipment's of Skid spray line
Jinke company profile
01 Applicable product ：
1 or 2 coats automotive interior products, UV paint and other needs Sprayed plastic products
02 Applicable size:
Product Size :400*400mm /800*800mm /1200*1200mm (Custom)
Product weight:10-200kg
Skid Size：From L500*W500*H200mm to L1400*W1400*H800mm
03Applicable capacity : skid conveyer is continuously sprayed:30-120s/ jig,
Line speed :1-5m/min,
Working days :251 days
20 hours per day (two shifts)
Assume put 10 pieces on one skid, annual output of Max to 6 million
Actual production capacity is subject to product size.
Process Flow
①Loading → ②Detast → ③ Preheating. →④ Paint Booth→ ⑤ Flash off →
⑥ Oven → ⑦Unloading → ⑧Skid Lift → ⑨Empty skid Return →
⑩Skid return to loading area
The VOC treatment from booth and Oven may adopt “0” emission system from Jinker
Knock the video pls
■Power Roller Bed
■Belt Skid Conveyer
■Skid Turntable
■Skid Cross Transfer
■Storage Area
■Vertical drop lift
Accumulation
Speed Variation
Multiple paths
Position accuracy
Accessibility Flexibility
Space utilization
Complexity
П Oven is possible
Stock skid could save room
Build on Floor
Low Noise
Maint easily
●The flexible layout can be placed on the ground, hung on the wall and installed upside down
●The robot wrist can carry a weight of 7 kg, although it is a medium-sized robot, it can carry multiple spray guns and spray cups comparable to large robots.
●The internal pressure explosion-proof structure with small air consumption is adopted
●By re-correcting the joint position of the robot (S/L unbiased), the area near the abdomen of the robot can be effectively utilized, and the sprayed object can be placed near the robot
Main Process:
1.VOCS inlet concentration, temperature, PM value monitoring
2.VOCS dust filtration treatment
3.PM2.5/10 monitoring and filtering.
4.Exhaust gas conditioning pretreatment, temperature, concentration, pressure early warning monitoring
5.Secondary zeolite/activated carbon adsorption exhaust gas purification
6.VOCS gas phase liquefaction processing system
7.VOCS concentration/smoke sensing/PM monitoring.
8.Air keep temp/humidity treatment
9.Booth circulation
10.Fire extinguishing system
The main function of digital production workshop/production line/workstation, the use of digital production cloud system platform, communication compatible with major brands of MES and EPR system interface, real-time production data traceability system.
Safety production digital warning platform, on time monitoring of batch, safety production date, production quantity, on-time temperature/pressure/ liquid level status ,process parameters pick up base on customer’s design.
Jinke Green Technology (Suzhou) Co., Ltd. is a private science and technology enterprise in Jiangsu Province and a small and medium-sized science and technology enterprise in Jiangsu Province. In 2020, Jinke Green Technology (Suzhou) Co., Ltd. is selected as a national high-tech warehousing and cultivation enterprise. It is an integrated solution provider of non-standard industrial automation and industrial cloud system platform, mainly involved in the design and development of painting equipment, welding equipment, environmental treatment equipment and intelligent manufacturing equipment and technology. Manufacturing, installation and debugging, big data acquisition, storage, algorithm, analysis and control and the development of cloud information communication application software
Jinke's main products are ecological environment digital workstation, digital intelligent painting workstation, digital robot painting production line, digital robot welding production line, digital waste gas treatment workstation, digital waste and sewage treatment workstation, digital air energy workstation, system industrial control workstation, smart home workstation, jinker information workstation, etc
Jinke's main products are ecological environment digital workstation, digital intelligent painting workstation, digital robot painting production line, digital robot welding production line, digital waste gas treatment workstation, digital waste and sewage treatment workstation, digital air energy workstation, system industrial control workstation, smart home workstation, jinker information workstation, etc.
Thanks for your attention
Jinke Green Technology (Suzhou) Co., Ltd
Contact phone ：(86）0512-57205360 13862632778
Working Station∶Monday to Friday 9∶00-18∶00
Contact person ∶Mr Jiang /Mr. Wu
Email∶ jinker@jinker.net
Address ∶333 Chongyuan Road, Zhouzhuang Town, Kunshan City, Jiangsu Province
