Introduction: Fixed multi-level continuous automatic spraying, in conjunction with the company's spraying water curtain cabinet, has fixed requirements for coating film thickness and different requirements for each surface coating. The product is stable and the output is high. The main part consists of a fixed automatic spray gun group, spraying water curtain cabinet, automatic assembly line, central control management system, etc. to form a complete production unit.

1. Related equipment units of spray control center

1. Automatic spray gun

2. Water curtain spraying cabinet

3. Automatic spraying machine / reciprocating spraying machine / robot spraying machine

4. Handling robot

5. Spraying line

6. Air supply and exhaust components

7. Central control system, etc.

2. Spray gun

Spray gun category

According to the different feeding methods, common air spray guns are mainly divided into three categories: gravity type, siphon type, and pressure-feed type. There are also some special spray guns such as 1) long gun head spray gun, 2) long handle spray gun, 3) automatic spray gun, 4) fogless spray gun, 5) electrostatic spray gun, 6) air spray gun, 7) airless spray gun, 8) high pressure spray gun, 9) Low pressure spray gun.

Spray gun parameters:

Jinke uses the basic parameters of the automatic spray gun

Air pressure: The air pressure for spraying is generally (0.4--0.6Mpa);

Spray width: the width of the spray on the work table is about 10cm;

Spraying distance: when spraying, the distance between the nozzle and the object to be sprayed is 15--20cm;

Moving speed: The moving speed of the spray gun is generally 30--60cm/s;

3. Reciprocating machine spray control center

main part

It is mainly composed of spraying reciprocating machine, spraying water curtain cabinet, automatic assembly line, central control system, etc. to form a complete automatic production unit.

The main function

Jinke reciprocating spraying machine is mainly composed of six main functional parts, which are visual pressure scheduling paint export volume for automatic feeding, the operator adjusts the speed and volume according to the process to automatically control the material, and the automatic atomization system is adjusted by the automatic spray gun. , the electronic control system controls positioning, mobile spraying, path determination, etc., intelligent circulation memorizes the actions of each path and circulates work, and air purification and recycling.

It can spray a variety of products, adopts PLC control system (programmable logic controller), simulates manual spraying action, and completes the spraying of the entire product with one spray gun. , choose freely on demand. Various spraying modes, combination of fixed type and moving type, free to switch according to needs; with memory and counting, automatic gun cleaning function

Four, water curtain spray cabinet

Principle and function:

    Using negative pressure to form a strong airflow, the remaining paint powder during painting is directly hit in the pool or on the water curtain surface, and the odor generated during painting and a small amount of unadsorbed paint powder are filtered through the multi-layer water curtain and then exhausted by the exhaust fan. Reprocessed outside the spray booth, the granular oil residue is treated by the wastewater purification system after multiple water cycles, the net waste is separated, and the reclaimed water is reused, thereby purifying the painting working environment, protecting personal health, and enhancing the product finish.

            Water curtain cabinet category

Jinke water curtain cabinet:

It has a wide range of supporting applications in Jinke automatic spraying, reciprocating spraying/robot spraying center

Used in the spraying control center can better control the spraying environment during the spraying process to ensure product quality and operation safety.

5. Robot spray control center:

Spraying robot, spraying water curtain cabinet, handling robot, automatic assembly line, spraying control center master system, etc. constitute a complete intelligent production unit or system.

    Generally divided into three categories: one is sensory robots; the other is autonomous robots; the third is interactive robots. Spraying workstations have a large application market according to the needs or the degree of intelligence. According to the degree of intelligence, it can also be divided into the most widely used "teaching type" robot, the second generation of environmental strain type, and the third generation of intelligent robots. At present, the most stable sensor type is the main industry.

Jinke intelligent spraying robot:

    The general robot spraying system uses more advanced science and technology, including: motor frequency conversion, servo drive technology, pneumatic control technology, photoelectric control technology, field bus technology, PLC control technology and computer control technology. Relying on these technical means, the robot can better complete various actions that people need to do repeatedly through the teaching operation and strictly execute the predetermined program, so as to serve people. But none of them belong to intelligent robots. Jinke spraying machines are intelligent robots.

Jinke spraying robot structure:

1. Coated product identification and information transmission part

2. Position tracking part

3. Paint supply and spraying control part

4. Robot motion control part

5. Interlock control part

6. Central control part

7. Safety protection part.

Jinke Suspension/Hanging Type

Intelligent spraying robot application

Jinke hanging robot is widely used in smart factories. In smart painting, it can minimize the working space, improve the space utilization rate of the painting workshop, and cooperate with other robots or automation equipment to carry out intelligent, personalized and standardized spraying.

Jinke intelligent handling robot:

The work of loading and unloading is basic, one is to replace a large amount of manpower, the other is to ensure the operation in a special environment, and the third is to cooperate with the automatic line and intelligent management center to carry out intelligent automatic work.

Jinke digital automatic assembly line

Jinke digital production line:

It belongs to the mixed production line and is the main working unit of the digital spray control center. It basically runs through the entire work process of the spray control center. During the flow process, it collects data information to provide the central control system while transporting objects. unit work.

Product and release chain digital conveyor line:

     Jinke's product release chain production line is currently a full-line sensory production line, and each node has data transmission and feedback. It is a "central chain" of Jinke's painting workstation. Each robot work unit cooperates with the process and carries out production work along with the "chain" , The handling robot automatically and consciously performs loading and unloading, handling and stacking, etc., which is an important part of the intelligent workshop (workstation).

Automatic assembly line - Jinke accumulation chain conveyor line:

Automatic assembly line-Jinke Product Release Chain Conveyor Line